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August 2013
Copyright Petroleum Newspapers of Alaska, LLC (Petroleum News)(PNA)©1999-2019 All rights reserved. The content of this article and website may not be copied, replaced, distributed, published, displayed or transferred in any form or by any means except with the prior written permission of Petroleum Newspapers of Alaska, LLC (Petroleum News)(PNA). Copyright infringement is a violation of federal law subject to criminal and civil penalties.
Vol. 18, No. 32 Week of August 11, 2013

Icebreaking tankers ship Russian oil

State-of-the-art vessels shuttle oil year-round from offshore terminal in southeastern Barents Sea; 250-mile ice transit in winter

Alan Bailey

Petroleum News

In a first-of-its-kind venture for Arctic oil production, a fleet of three icebreaking tankers are shipping oil from an offshore terminal in Russia’s southeastern Barents Sea. The Barents Sea operation, established as a joint venture between ConocoPhillips and Russian oil company Lukoil, involves transporting oil through about 250 nautical miles of sea ice during the winter without the use of any escorting ice breakers, Alexander Iyerusalimskiy, ConocoPhillips marine engineering lead, told the International Association for Energy Economics’ North American conference in Anchorage, Alaska, on July 31.

Offshore terminal

The offshore terminal, a steel structure connected to shore by pipeline, accepts oil delivered to the Russian port of Varandey from nearby oil fields. The southeastern Barents Sea, also known as the Pechora Sea, is typically ice covered for several months of the year. The tanker fleet shuttles the oil from Varandey about 550 miles west to the ice-free port of Murmansk for trans-shipment from there by conventional tanker, with around half of the route to Murmansk normally being ice covered during the winter, Iyerusalimskiy explained. Key elements of the system are technology for loading oil through the bows of tankers at the Varandey terminal, oil storage tanks at Murmansk and the icebreaking tankers themselves, he said.

The tankers were built in 2008 and 2009, with shipments of oil starting in 2008, Iyerusalimskiy said. After more than 500 shipments and more than 250 million barrels of oil transported from the Barents Sea terminal, no ship has ever missed picking up its cargo and no icebreaker escort has ever been required, he said.

Several challenges

Among the challenges facing the designers of the tankers was the need to be able to negotiate sea ice up to five feet thick without icebreaker assistance, Iyerusalimskiy said. Snow ridges on the ice at the oil terminal can be up to 30 feet in height. And the ice drift through the sea at the terminal can be up to two knots, a factor presenting significant difficulties when loading oil. The design operating temperature for the tankers was -40 C, necessitating the use of winterized equipment on the vessels.

And no one had previous experience of building such large ships for Arctic use – the tankers have waterline lengths of almost 250 meters, Iyerusalimskiy said. Each vessel has a displacement of 92,000 metric tons and can carry up to 70,000 metric tons of crude oil, he said.

“This is by far the largest icebreaker ever built in the world,” he said.

The design required a hull strong enough to withstand operational ice conditions while also minimizing ice resistance when in motion. The vessels needed excellent maneuverability in the ice, coupled with the reliability required to ensure the regular shipment of oil from the Varandey terminal.

Engine pods

The designers opted for a Finnish icebreaker propulsion system involving the use of two outboard, electrically powered engine pods at the vessel’s stern. The pods can be rotated through 360 degrees, enabling the ship’s propellers to push or pull the vessel through the water in a variety of directions. Vessels using this ice-breaking propulsion system are referred to as “double-acting” icebreakers – they normally run astern through sea ice, using the propellers to break up the ice. In open water the vessels move bow forwards, in the same manner as a regular ship.

But the designers of the icebreaking tankers for the Barents Sea opted for a novel hull design, with extreme ice breaking capabilities at both the bow and the stern and with the bow and the stern equally strong, Iyerusalimskiy said. The tankers can negotiate ice when moving forwards, like a conventional icebreaker, or when moving astern, he said. And although the icebreaking tankers can keep up a good speed moving ahead through moderate sea ice, they do not need to “back and ram” the ice, as with a conventional icebreaker, when encountering a thick ice ridge — instead the vessel can turn around and use its propellers to carve through the ice.

Gauges on the ships are wired using fiber optic cabling rather than electrical cabling, thus enabling the gauges to be intrinsically safe in a vessel carrying highly inflammable materials, Iyerusalimskiy said.

Ice monitoring system

An ice-load monitoring system, developed in conjunction with the American Bureau of Shipping, provides continuous information to the vessel’s bridge, measuring every ice impact on the hull and calculating in near real time the stresses imposed on the vessel’s structure. The system enables the vessel operators to validate the design of the hull and propulsion system, and to collect statistics for future icebreaking tanker projects, Iyerusalimskiy said.

And the vessels obtain satellite imagery and ice charts three times a week, to help the crew negotiate the winter sea ice.

Exceeded expectations

The operational performance of the vessels has exceeded expectations, with the vessel speed on average exceeding the anticipated speed by two or three knots, Iyerusalimskiy said. Lessons learned from the icebreaking tanker project include a need to develop the vessel concepts at an early stage, to allow adequate time to identify and resolve any technical and regulatory issues that arise, he said. Vessel crew training is also critically important, given that crew members will have no experience of operating such a novel type of vessel. One tanker captain, excited at the capabilities of the new vessels, commented that learning to drive an icebreaking tanker was a bit like learning to drive a Ferrari after being used to driving a Chevy truck, Iyerusalimskiy said.

Iyerusalimskiy placed the icebreaking tanker operations within the context of a seaborne oil trade that has been steadily growing for several decades but which, he said, has seen a declining rate and size of oil spills. And although it is still too early to draw many conclusions from the icebreaking tanker experience, results so far provide reasons for optimism and indicate that the vessels can be operated safely, he said.





An emerging new era for Arctic shipping

An increasing amount of shipping activity in the Arctic and the successful operation of a system in which icebreaking tankers ship oil from a terminal at the Russian port of Varandey on the Barents sea coast are all indicators of significant changes in Arctic maritime activity, Lawson Brigham, distinguished professor of geography and Arctic policy at the University of Alaska Fairbanks, told the International Association for Energy Economics’ North American conference on July 31.

“This is the new maritime Arctic that we’re dealing with,” Brigham said.

The Earth’s warming climate is causing profound change in the Arctic Ocean as the sea ice responds to that warming, Brigham said. But, although thick multiyear sea ice is gradually being replaced by thin first-year ice, it is misleading to think of the Arctic as becoming free of ice, he cautioned. Although the minimum ice extent at the end of the summer ice melt has been shrinking, there is an extensive ice cover in the region for nine or 10 months of the year. And winter temperatures in the central Arctic Ocean continue to be very low.

“It’s not ice free,” Brigham said. “We have 2,200 nautical miles across the top of the world and the ice is a profound and complex barrier to ships and (oil) platforms and whatever.”

Consequently, it remains essential to have ships and platforms intended for use in the Arctic designed to meet international standards for Arctic operations, he said.

No Arctic regulations

However, while interest in Arctic offshore resources and the potential for Arctic marine transportation is driving increased Arctic shipping, the International Maritime Organization, the United Nations agency for shipping safety, has no regulations for international shipping in the Arctic. Russia and Canada have their own regional systems for oversight of Arctic maritime activities. But the United States has no specific standards for shipping in the waters offshore the Alaska Arctic coast, Brigham said.

And only seven to eight percent of the Arctic Ocean has been charted to international standards, he said. Completing the charting of the ocean to the standards appropriate to safe navigation would likely take more than a century to complete, while the charting of Alaska waters would require significant federal funding through the National Oceanic and Atmospheric Administration, he said.

An Arctic marine shipping assessment completed by the Arctic Council for the period 2004 to 2009 found that, with global economics driving an upsurge in Arctic marine transportation, many countries around the world have taken an interest in the Arctic Ocean. The shipping assessment made 17 recommendations around three main themes: the need for a polar code for ship structural standards, marine safety gear, crew training and navigation; the need to protect the Arctic people and environment from oil spills and harmful emissions; and the current lack of a modern infrastructure in the Arctic, including ports, oil spill response capacity, communications technology and salvage capabilities, Brigham said.

—Alan Bailey


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Copyright Petroleum Newspapers of Alaska, LLC (Petroleum News)(PNA)©1999-2019 All rights reserved. The content of this article and website may not be copied, replaced, distributed, published, displayed or transferred in any form or by any means except with the prior written permission of Petroleum Newspapers of Alaska, LLC (Petroleum News)(PNA). Copyright infringement is a violation of federal law.